Touch Screen Hot Runner Controllers

HY20 48 Zone Touch Screen Hot Runner Controller

HY20 48 zone touch screen hot runner controller for centralized multi-zone temperature control, data management and injection molding production.

HY20 48 Zone Touch Screen Hot Runner Controller
Zones48 Zone
Control ModePID / PIDD digital control
ThermocoupleJ type or K type
Single Zone Output3600W max at 240VAC
Sampling Frequency10Hz (100ms)
ConnectorHE-016 / HE-024 / H-048 / DME Standard
Cable LengthStandard 4m, custom length available

Touch Screen Hot Runner Controllers

HY20 48 Zone Touch Screen Hot Runner Controller

HY20M Intelligent Touch Screen Series uses a new external radiating design, reasonable circuit layout and free-tool maintenance structure for stable multi-zone hot runner temperature control. The module uses high-pressure cast aluminum alloy as the external radiating part, with cathode black oxidation treatment to improve heat absorption, heat dissipation efficiency, stability and reliability.

Key Features

  • New external radiating design with high-pressure cast aluminum alloy radiating parts.
  • Cathode black oxidation surface treatment improves heat absorption and heat dissipation efficiency.
  • High-end black PCB printing helps reduce insulation deterioration and corrosion caused by dust and moisture.
  • Strong current and weak current are laid out separately for better anti-interference ability and stable operation.
  • Tool-free thumb screws and plug-in module design allow maintenance without special tools.

Product Packaging And Detail Reference

Common reference images are shown separately so product photos, module details and packing views are easier to compare.

Touch screen controller detail view
Touch screen controller detail view
Controller cabinet detail view
Controller cabinet detail view
Export packing and shipment reference
Export packing and shipment reference

Product Overview

Built For Stable Hot Runner Production

The HY20 48 zone touch screen hot runner controller is designed for injection molding projects where operators need centralized control, clearer alarm visibility and a more intuitive HMI than a traditional button-based controller. For medium and large multi-zone molds, checking settings one card at a time can slow down mold trials and production adjustment. HY20 brings the zones into a graphical interface so operators can view status, set temperature and review abnormal conditions more directly.

The HY20 series uses a human-machine interface with HD touch screen operation, temperature record storage, mold data import/export through USB and optional LAN network control. This helps production teams manage mold settings, review heating records and reduce repeated manual setup when molds are changed or restarted. The built-in work signal lamp gives a direct visual indication: green for normal operation, red for alarm or shutdown, and yellow for standby or soft-start heating.

The cabinet structure is built around long-term workshop use. The external radiating design uses high-pressure cast aluminum alloy radiating parts with cathode black oxidation surface treatment. Strong and weak current circuits are separated inside the cabinet, and the plug-in module design with tool-free thumb screws helps technicians maintain the controller without complex disassembly. A removable dust-proof screen helps protect the radiating area in dusty injection molding environments.

For this 48 zone model, the reference dimension is 370 x 310 x 1090 mm and reference weight is 64 kg. Final configuration should be confirmed according to mold zone count, voltage, thermocouple type, connector standard, cable length and whether optional LAN remote control is required. HY20 is a better fit when the buyer values operating visibility, data management and faster multi-zone checking.

Quick Information

  • ModelHY20M
  • Zone Count48 Zone
  • SeriesHY20 Touch Screen Series
  • Dimensions370 x 310 x 1090 mm
  • Weight64 kg
For a faster quotation, prepare voltage, thermocouple type, connector standard and cable length before contacting TOPOWER.

Main Features

Designed for temperature stability, quicker maintenance and clearer fault diagnosis during injection molding production.

Touch Screen Central Control

Operators can view and adjust multiple zones from one graphical HMI, which is useful for large molds and frequent setting checks.

Temperature Data Import And Export

Mold temperature settings can be saved or imported by USB, helping production teams manage repeated mold setups.

Temperature Record Storage

Heating records can be stored and reviewed, giving technicians useful information when analyzing abnormal temperature behavior.

Optional LAN Network Control

The controller can support local area network access for remote viewing and operation when the project requires it.

Work Signal Indicator

Green, red and yellow signal indications help operators understand normal, alarm, shutdown, standby and soft-start states at a glance.

External Radiating Design

High-pressure cast aluminum alloy radiating parts and larger external heat dissipation support stable controller operation.

Separated Circuit Layout

Strong current and weak current areas are separated to improve anti-interference performance and reduce electrical instability.

Tool-Free Maintenance

Tool-free thumb screws, plug-in modules and removable dust-proof screens reduce maintenance time in workshop use.

Technical Specification

Key technical points are summarized by application, so mold matching, electrical confirmation and quotation review are easier to read.

Temperature Control

For a 48 Zone touch screen controller, these points describe how temperature data, zone control and mold settings are managed from the HMI.

  • Temperature control precision: +/- 1%
  • Repeat temperature control precision: +/- 0.1%
  • Temperature stable precision: +/- 1%
  • Thermocouple type: J type or K type
  • Temperature unit: C / F

Electrical Data

These electrical details help confirm whether the controller matches the site power supply, heater load and mold wiring before production starts.

  • Screen / HMI: HD touch screen graphical human-machine interface
  • Single zone output power: 3600W max at 240VAC
  • Single zone output current: 15A max at 240VAC
  • Input power: Three phases five wires 380VAC or three phases four wires 220VAC
  • Frequency: 50-60Hz

Working Environment

These conditions show the recommended workshop environment for stable control, safer operation and longer service life.

  • Relative humidity: 10%-90%RH, non-corrosive environment

Connection & Cable

Cable and connector details are used to match the controller with the mold harness, reduce wiring mistakes and shorten installation time.

  • Connector type: HE-016 / HE-024 / H-048 / DME Standard
  • Cable standard plug: Metal PG or M Metric
  • Cable type: Standard cable / J type temperature compensation cable / outer covering cable
  • Connection cable length: Standard 4m, custom length available

Dimension & Package

Size, weight and packing information helps buyers check cabinet placement, shipping method and installation space in advance.

  • Dimension: 370 x 310 x 1090 mm
  • Net weight: 64 kg

Configuration & Options

Optional configuration items can be adjusted before production, so the controller arrives closer to the actual mold and factory workflow.

  • Network option: LAN network control optional
  • Certification: CE

General Specification

These specifications summarize the practical details that should be confirmed before quotation and production.

  • Model: HY20 48 Zone Touch Screen Hot Runner Controller
  • Series: HY20 intelligent touch screen series
  • Zone count: 48 zones
  • Data function: USB temperature data import and export, temperature record storage and viewing

Standard Configuration

The final configuration is confirmed according to zone count, connector type, voltage and cable requirement.

Touch screen hot runner controller cabinet for standard configuration
Touch screen controller cabinet

48 Zone HY20 cabinet configured for the requested mold zones.

Replaceable hot runner temperature control modules
Plug-in temperature control modules

Modular control cards with separated strong and weak current layout.

Power input cable for hot runner controller cabinet
Power input cable

Power input cable prepared according to 220VAC or 380VAC site requirement.

Input and output connection cable for hot runner controller
Input/output connection cable

Standard 4m cable, connector type confirmed before production.

Hot runner controller connector standard reference
USB / data interface

Temperature data import and export support for mold setting management.

Applications

TOPOWER hot runner controllers are used in automotive plastic parts, bottle caps, medical plastic products, packaging and toy production where stable molding temperature supports consistent output.

TOPOWER hot runner controller application for automotive plastic parts

Automotive

TOPOWER hot runner controller application for bottle cap molding

Caps

TOPOWER hot runner controller application for medical plastic products

Medical

TOPOWER hot runner controller application for packaging plastic products

Packaging

TOPOWER hot runner controller application for toy plastic parts

Toys

Before Quotation, Confirm These Details

These items help TOPOWER check compatibility and prepare a useful quotation instead of a vague price.

Mold zone count and future expansion need

Site voltage: 220VAC or 380VAC

Thermocouple type: J type or K type

Connector standard and cable length

Whether USB data export or LAN remote control is required

FAQ

When should a buyer choose HY20 instead of TP01?

HY20 is preferred when centralized touch screen operation, temperature records, USB data handling or optional LAN control are important.

Does HY20 support multiple languages?

The HY20 system supports language customization. Chinese and English are standard references from the product material.

What information is needed for quotation?

Confirm zone count, voltage, thermocouple type, connector standard, cable length, cabinet requirement and whether LAN control is required.

Can the controller store mold temperature data?

Yes. HY20 supports temperature data import/export and temperature record storage for easier mold setting management.

Related Products

Need this product configured for your mold?

Send model, zone count, voltage, thermocouple type and cable requirement. TOPOWER will help confirm the right configuration.

Send Inquiry

Need a hot runner controller configured for your mold?

Send the controller type, zone count, voltage, connector and cable requirements. TOPOWER will check the details and reply with a practical quotation path.

Modular, touch screen and time sequential controller matching OEM logo, color and distributor project support CE/RoHS document and export packing confirmation available

For a faster quote, include zone count, voltage, thermocouple type and quantity.