Modular Hot Runner Controllers
TP01 6 Zone Modular Hot Runner Temperature Controller
TP01 6 zone modular hot runner temperature controller for stable injection molding temperature control, fault diagnosis and project-specific cable matching.
Modular Hot Runner Controllers
TP01 6 Zone Modular Hot Runner Temperature Controller
TOPOWER TP01 Series are modular design hot runner controllers. They support 1-16 zone cavity hot runner systems and use an international standard hot runner temperature control format compatible with most brand hot runner modules. TP01 is also a multifunctional series with protection and detection functions for stable injection molding production.
Key Features
- Precise temperature control +/-0.1%.
- Built-in safety alarms to help prevent overheating or circuit failure.
- Durable build with dust-proof structure and voltage protection features.
- With CE and RoHS certificates, and support for OEM service.
Product Packaging And Detail Reference
Common reference images are shown separately so product photos, module details and packing views are easier to compare.
Product Overview
Built For Stable Hot Runner Production
The TP01 6 zone modular hot runner temperature controller is built for injection molding teams that need stable zone-by-zone heating, clear alarm information and a controller that can be serviced without slowing down the production floor. It is used with hot runner molds where each heater zone needs independent temperature control, while operators still need a simple front-panel workflow for setting values, checking output and responding to abnormal conditions.
This model follows the TP01 modular design from TOPOWER's hot runner temperature control system. The cabinet uses removable temperature control modules, tool-free quick disassembly screws and a removable dust-proof screen, so maintenance teams can clean, check or replace parts faster. For mold trials and production lines, that matters: most temperature-control problems are not only about the controller itself, but also about thermocouple wiring, heater condition, connector matching and power input.
Inside the control logic, TP01 uses FUZZY PID/PIDD digital control with 10Hz sampling. The controller can read thermocouple changes quickly, adjust heating output and help keep the mold temperature stable. It supports auto, manual and standby work modes, with current and output ratio display, thermocouple fault detection, heater fault detection, SCR temperature/fault detection, overload protection and power frequency monitoring.
For this 6 zone configuration, the recommended matching work should confirm voltage, thermocouple type, connector type and cable length before quotation. The reference cabinet size is 220 x 400 x 330 mm, with reference net weight of 15.5 kg. Heater cable approx. 3.5 kg, thermocouple cable approx. 3.0 kg. These parameters help mold makers, injection molding factories and hot runner system suppliers match the controller to the real wiring standard instead of choosing only by zone count.
Quick Information
- ModelTP01
- Zone Count6 Zone
- SeriesTP01 Modular Series
- Dimensions220 x 400 x 330 mm
- Weight15.5 kg
Main Features
Designed for temperature stability, quicker maintenance and clearer fault diagnosis during injection molding production.
FUZZY PID/PIDD Control
Automatically adjusts heating output according to temperature deviation and heater response, helping the mold reach stable production temperature without repeated manual tuning.
10Hz Temperature Sampling
The controller samples temperature 10 times per second, giving operators a faster view of thermocouple changes and abnormal heating behavior.
Clear Fault Diagnosis
Thermocouple open, short, reverse connection, heater open and heater short alarms help maintenance teams locate wiring or load problems quickly.
Tool-Free Modular Maintenance
Quick disassembly screws and plug-in modules make routine maintenance, replacement and inspection easier for factory technicians.
Power And Load Protection
Input power indicator, supply frequency monitor, max current limitation, overload protection and SCR fault detection help reduce electrical risk.
Soft-Start Protection
Soft-start output lets heater power rise steadily and helps protect heaters, cables and controller parts when moisture or short risk exists.
Dust-Proof Cooling Structure
The removable dust-proof screen supports cleaner airflow and helps keep the controller stable in injection molding workshops.
Flexible Project Matching
Zone count, connector type, cable length and connection method can be configured for different hot runner molds and customer standards.
Technical Specification
Key technical points are summarized by application, so mold matching, electrical confirmation and quotation review are easier to read.
Temperature Control
For a 6 Zone modular controller, these points focus on stable PID/PIDD control, thermocouple compatibility and quick fault diagnosis on the molding floor.
- Temperature control precision: +/- 1%
- Repeat temperature control precision: +/- 0.1%
- Temperature stable precision: +/- 1%
- Temperature control range: J type or K type 0-450 C, confirmed by thermocouple selection
- Thermocouple type: J type or K type
Electrical Data
These electrical details help confirm whether the controller matches the site power supply, heater load and mold wiring before production starts.
- Single zone output power: 3600W max at 240VAC
- Single zone output current: 15A max at 240VAC
- Input power: Three phases five wires 380VAC or three phases four wires 220VAC
- Frequency: 50-60Hz
Working Environment
These conditions show the recommended workshop environment for stable control, safer operation and longer service life.
- Relative humidity: 10%-90%RH, non-corrosive environment
Connection & Cable
Cable and connector details are used to match the controller with the mold harness, reduce wiring mistakes and shorten installation time.
- Connector type: HE-006 / HE-010 / HE-016 / HE-024 / H-048 / DME Standard
- Connection cable length: Standard 4m, custom length available
- Cable / connector note: Heater cable approx. 3.5 kg, thermocouple cable approx. 3.0 kg
Dimension & Package
Size, weight and packing information helps buyers check cabinet placement, shipping method and installation space in advance.
- Dimension: 220 x 400 x 330 mm
- Net weight: 15.5 kg
Configuration & Options
Optional configuration items can be adjusted before production, so the controller arrives closer to the actual mold and factory workflow.
- Certification: CE
- Customization: Zone quantity, connector way, cable type and OEM requirements can be discussed
General Specification
These specifications summarize the practical details that should be confirmed before quotation and production.
- Model: TP01 6 Zone Modular Hot Runner Temperature Controller
- Series: TP01 modular hot runner temperature controller
- Zone count: 6 zones
Standard Configuration
The final configuration is confirmed according to zone count, connector type, voltage and cable requirement.
6 Zone modular cabinet with TP01 temperature control modules.
One module per control zone, removable and replaceable without special tools.
Main frame includes power input cable prepared for project voltage.
Standard 4m connection cable with pin count matched to zone quantity.
HE series, H-048 or DME standard connector can be selected before production.
Applications
TOPOWER hot runner controllers are used in automotive plastic parts, bottle caps, medical plastic products, packaging and toy production where stable molding temperature supports consistent output.
Automotive
Caps
Medical
Packaging
Toys
Before Quotation, Confirm These Details
These items help TOPOWER check compatibility and prepare a useful quotation instead of a vague price.
Required zone count
Site voltage: 220VAC or 380VAC
Thermocouple type: J type or K type
Connector type and pin count
Cable length and mold wiring standard
FAQ
What should be checked before ordering a TP01 controller?
Confirm zone count, site voltage, thermocouple type, connector standard, cable length and mold wiring method.
Can the controller match different hot runner standards?
Yes. Connector type and wiring can be confirmed for HE series, H-048, DME standard and other project requirements.
What happens if a thermocouple or heater fails?
The controller displays fault information such as thermocouple open, thermocouple short, heater open or heater short, helping technicians locate the issue faster.
Is OEM configuration available?
Yes. Zone quantity, cabinet color, logo, connection way and cable configuration can be discussed for distributors and system integrators.
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View DetailsNeed this product configured for your mold?
Send model, zone count, voltage, thermocouple type and cable requirement. TOPOWER will help confirm the right configuration.
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